Showing posts with label Temporary electrical installation pictures. Show all posts
Showing posts with label Temporary electrical installation pictures. Show all posts

Thursday, May 27, 2010

Temporary electrical cabling

Today readers get to see a few pictures of bad practices in the utilization of temporary electrical supply at a building construction site.

Picture 1 – Temporary electrical panel



===== RELATED ARTICLES:  Temporary electrical installation pictures | Temporary electrical installation pictures  |   Temporary Electrical Earthing Pictures  |   Temporary electrical panel and cords pictures   |
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I got involved with this new building project since a few weeks ago.

After reporting to work at the construction site, I spent the first few days attending a few meetings and on the fourth day I took my first round of general inspection around the building under construction.

I went out alone on that first inspection, bringing with me my old and cheap Canon digital camera. It was really a cheap camera and that is probably the reason the picture quality here are not so good.

My previous digital camera was much better but it got stolen when my car was broken into.

First things first

The first thing that I look for when starting on a new project site is always the temporary electricity supply equipment and their associated temporary cabling and wiring works.

There can be hundreds of workers are involved during peak period of activities in a building job of a few million dollars.

With a bad temporary supply installation and with most workers being generally ignorant of the dangers of temporary electricity, the risk of fatal electrical accidents is always high.

I did my round and took a few pictures of temporary electrical panels being used, the temporary supply cabling, wiring, and extension cords that were taking supply from temporary panels.

I selected a few of the picture shots that I took and sent it to the Main Contractor’s Project Manager together with the following Site Memo.

You can see a few of the pictures of the temporary electricity supply DB and their cabling works toward the end of this post.

SITE MEMO:

Dear Sir,

Re: Temporary electricity supply: Electric shock hazards

As I have explained on Saturday last week, please find attached photographs of the temporary electrical cabling.

I believe the photos are self-explanatory. However, I wish to highlight the following points:

Many extension cords do not have the grounding cable.

The extension cords are laid on the floor along main work traffic. Cables can be damaged leading to exposures of LIVE cables. A few have already been damaged and improperly patched up.

Observe that the area is a very wet area. The risks of electrocution here is very high.

I suggest the following action be taken IMMEDIATELY:

If possible, the temporary DB is relocated to a more suitable and DRY area.

Enforce the rules that all subcontractors run their extension cords at high level along walls or columns.

Enforce the rules that all extension cords have a working grounding conductor.
It is my opinion that the present situation is VERY DANGEROUS and a fatal electric shock accident can happen any time.

Regards,



Lee Wan Seng
Resident Electrical Engineer

Picture 2 – Temporary electrical cabinet



Picture 2 above shows the overall view of the temporary electrical cabinet where the temporary electric panel is located.

I know that many electrical readers are surprised by the way I accept these equipments and installations.

The temporary panel in the pictures is not what I would use if I am in charge.

Here I was not in charge. I was the resident engineer representing the professional electrical consultant in a design-and-build contract.

In this type of contract, the main contractor is the boss and the paymaster.

And this project was in a “third world country".

We in the construction and engineering consultant industry cannot turn the standard of our construction practices overnight, especially not in the design-and-build or turnkey types of contracts.

What we can do is to set out priorities in an order that can still be implemented on the ground within a particular contract scenario.

In this case, it was an issue of safety of human lives.

Even in this matter of life and death of many human lives, priorities must be set properly so that it can be implemented.

I could have rejected the whole temporary electrical DB and the temporary cabling in the picture.

In many situations, I have done so.

However, in real life situations, political factors are always present and everywhere, especially where there is a lot of money involved. That is the nature of life that I know.

To say it simply, if I rejected the makeshift temporary electrical DB, I would have been kicked out of the project in a matter of a few weeks and the main contractor would have easily found a replacement that would bend to their wills.

Of course I could easily find myself another job, even with much better paychecks and benefits if I want to.

However, nothing good would come out as far as the electrical safety at this construction site is concerned. It may even get worse.

That is why I sent out the above Site Memo.

If the Main Contractor take action as I advised (which they did immediately after receiving the memo) in the above Site Memo, then I would have made a strong improvement. That was a good first step.

The point here is that handling construction issues on the ground has as much to do with diplomacy and PR works as with technical issues.

One has to properly balance a number of top priority matters in order to get things improved enough.

That is a measure of effectiveness of the site supervision team in the real construction world.

Going back to the reason I made this blog, its objective is mainly to share pictures. With this method, I share my experience with the readers. Good experience, and the bad ones.

You will find lots of pictures showing good electrical installations here. You will also find tons of bad installations. I am not recommending anything by showing all these pictures, unless I specifically say so.

As long as readers find some uses from the pictures, then I would have accomplished my purpose by sharing the pictures that I have in this blog.

Enough said. Now let’s get back to the pictures.

Picture 3 – A view of the wet area around the electrical panel



This picture shows one situation was with a wet area around the temporary panel and unsuitable extension cords laying around on the building's ground floor.

From the point of view of safety practices and regulations, I think this real life example has broken about all the relevant codes in the book.

Picture 4 – Damaged extension cord



This shows a closer view of the extension cords laying on the work floor. They have no armor and could be easily be damaged.

A few have been already damaged and improperly patched up.

Picture 5 – Closer view of the repaired extension cables



Picture 6 – One of the portable electric tools



Picture 7 – Extension cords on the floor



Picture 8 – An example of electrical plug without earthing connection



I wish to emphasize a little bit here.

Why do you think the workers did not connect the green earth cable to the plug?

The extension cord already has 3 cables one of which was meant for grounding.

So why such a reluctance to do it?

The reason is almost the same most of the time. The ELCB on the electrical panel may trip if the green earthing cable is connected.

Portable electrical tools used at construction sites are mostly motorized tools (e.g. Drills, grinders, electric hammers, etc).

These tools always have an electric motor underneath the casing.

An electric motor always has a coil that transforms the electrical energy into the mechanical energy that do the work.

That is where the problem comes from.

Motor coils have a tendency to leak electrical voltage. Other moving parts behave similarly also.

The leaked electric voltage (Note: an electric voltage is an electrical pressure much like a water pressure inside a water pipe) would turn into a leakage current if the electric tool is properly earthed or grounded.

The flow of the leakage current would be detected by the ELCB (earth leakage circuit breaker) unit on the electrical panel and the ELCB would trip.

If the grounding conductor is not connected as shown in Picture 8, then the ELCB would not trip. So the worker using the portable electric tool could keep on working.

In another word, frequent trippings of the ELCB is a nuisance to the workers.

That is why they disconnect the green grounding conductor of the extension cord.

But then, without the grounding cable, the worker has zero protection against the risk of electric shock.

By that, I really mean absolutely NO PROTECTION AT ALL AGAINST ELECTRIC SHOCKS.

Picture 9 – Grounding of the temporary supply through the steel wire armor of the multi-core armored distribution cable



That is all I have for today. See you again in the next post.

Copyright http://electricalinstallationwiringpicture.blogspot.com Temporary electrical cabling

Sunday, May 9, 2010

Temporary electrical distribution

Would you believe it if I say that the picture below is a distribution system for a temporary electrical supply at a building under construction?

Picture 1 – A method(?) for a temporary electrical distribution



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I have been away for a few days. So I cannot write long posts yet.

Therefore, I will only give you pictures for a while. You have to interpret what they mean.

I took the above picture quite a while back. I thought I was interesting.

This distribution system was supplied from a temporary electrical panel nearby (see Picture 2 below).

Picture 2 – Temporary electrical panel



I was wondering why the worker needed to create such a distribution “harness”.

But I guess the answer was clear.

Notice the burn marks on one of the socket outlet at the temporary electrical panel (see Picture 3 below).

Picture 3 – Damaged electrical socket



A clearer view of the damaged outlet can be seen in Picture 4 below.

Picture 4 – Clearer view of the temporary socket outlets



You can see more pictures of electrical installations at this post, Temporary electrical installation pictures.


Copyright http://electricalinstallationwiringpicture.blogspot.com Temporary electrical distribution

Saturday, April 10, 2010

Temporary socket outlet pictures

The following are some pictures of temporary socket outlets and temporary electrical panels.

Picture 1 – Temporary distribution board


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This is a temporary distribution board installed outside of a building under construction.

I would say that by the way of its mounting and installation, this electrical panel was meant to operate as a weatherproof one.

But of course, it was not.

It is not installed directly under rain and sun. There is a roof above it.

Usually a fire alarm panel installed for an electrical substation is permanently mounted with similar conditions, just outside the entrance door of the substation.

The IP protection for the fire alarm panels is usually IP46 at least.

Picture 2 – Temporary electric sockets



Now let’s look at the socket outlet installed on the temporary panel.

Picture 2 above shows one socket that was being utilized to supply some electric tools that was being used by the workers inside the building under construction.

Readers not familiar with work conditions at construction sites may find the temporary panel and the was the socket is being used a little shocking. However, this is real construction habits in practice.

For the uninitiated, please notice that the practice in Picture 2 is on of those WHAT NOT TO DOS. Please do not get confused and follow this example.

The supply is taken from the socket without the use of proper plug. Some may argue that the size of the phase and neutral conductors may be large enough to handle the supply current from the corresponding protective MCB (miniature circuit breaker).

However, observe the socket outlet at the far right. A closer view is shown in Picture 3 below.

Picture 3 – Burned 13A socket outlet



Notice burn mark around one of the socket pin holes. This is the “LIVE” terminal of the socket.

You would get this mark if you use the socket the way photographed in Picture 2. It was cause by fire sparks when the live wire is pulled out of the socket without turning off the socket switch.

It can also be caused by fire or heat because the contact between the live conductor and the socket terminal inside was not good enough to handle the current taken by the electric tools being operated.

In any case, this would be a very good source of electrical fires.

This particular temporary was actually outside the building and there was not really anything that could catch fire. However, if it were inside the building, it would be a real fire hazard.

Picture 4 – Damaged socket outlet



This another type of damage caused by the method of taking supply shown by Picture 2.

I bet the worker who caused this would say there was not really a problem there. But if the socket pin hole could be damaged that way, then the conductors inside could also be shorted and become a real source of electrical fire.

Before I go on to another temporary electrical panel, notice that the green earth wire was not inserted into the Earth terminal in Picture 2.

This does not really need another reminder, but genuine beginners may interpret this the wrong way. ALWAYS CONNECT THE GROUNDING WIRES WHETHER YOUR EQUIPMENT IS EARTHED OR NOT.

Picture 5 – Another temporary distribution board



This one was installed inside the building under construction. Here the actual temporary DB itself was adequately installed. Only the 13A socket outlet was not properly used.

Notice the similar burn mark around the LIVE pin hole at one of the sockets (Picture 6).

Picture 6 – Another abused 13A socket outlet



I have been doing supervision works at construction sites for many, many years around this country. It is not easy to force the contractors to practice proper use of electricity at a construction site all the time.

This is made much worse by the practice of turnkey and design-and-build type of contracts.

There are many sub-contractors and sub-subcontractors involved. This makes the management of site safety a really challenging work.

What can be done effectively is to try to control the area around risky areas.

In the above examples, the best is to ensure the areas around the temporary electrical panels are clean, with no materials or debris that can catch fire if and when there are fire sparks from the improperly used temporary socket outlets.

The second thing you can do is to shut off the incoming supply to all the temporary electrical panels during lunchtime or after work hours.

Fires at construction sites are not rare incidents. These proactive actions can reduce those statistics.

I add one more picture below for the curious, in case he wants to know how the wiring is done for the temporary panel in Picture 5 above.

Picture 7 – "Internal" wiring of the temporary electrical panel



Isn't that one sexy-looking internal wiring work?

Visit this post, Temporary electrical installation pictures, for more pictures of temporary electrical installations.

If you are looking for the pictures of permanent installations, then visit Electrical installation pictures.

I have also sent some pictures on internal view of socket outlet extension unit. See them at this post, Electrical socket extension unit.

Copyright http://electricalinstallationwiringpicture.blogspot.com Temporary socket outlet pictures

Monday, February 22, 2010

Temporary electrical installation pictures

I have uploaded so many pictures of temporary electrical installations to this blog that I think it is time to give the subject a separate post title of its own. This post will be an anchor post for all pictures that I uploaded on temporary electrical installations.

Picture 1 – Temporary electrical submain cables




===== RELATED ARTICLES:   Temporary Electrical Earthing Pictures  |  Electrical grounding electrode pictures |  Electrical installation pictures

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I wish to make one thing very clear on temporary electrical installations.

The installations for purposes of temporary electricity supply are not "nice" installations in majority of construction scenarios.

If I am to show only the nice and proper temporary supply installations on this blog, then I only serve the readers with only less than half of my experience on this matter.

With that also it means that only less than half of the lessons can be learned by beginners of electrical installations.

With all these good and bad examples of electrical installations, beginners can learn more of the real life scenarios that they will face when they start work at real construction sites.

Now back to the pictures.

Picture 1 above shows how the low voltage (LV) submain cables are installed in this project.

These cables are 4-core, steel-wire-armored copper cables. They connect the temporary main switchboard to individual sub-switchboard inside the building under construction.

Personally I do not really have any objection to the way the contractor installed these cables because they are steel wire armored cables even though they look a little unsightly.

They however should be protected from accidental damage. Some sort of barricade should be installed because one of the main construction roads is just a few feet away from the steel fence.

An alternative might be to raise the temporary cables higher so that any possible accidents by construction vehicles would not hit the electric cables.

Notice the picture label that I put on the right of the picture: temporary earthing electrode. The indication pointed to a white signboard.

Actually this was one of a few improvements made by the main contractor to the temporary electrical installation at this project site. I have sent a post earlier on this issue, which you can read here, Temporary electrical panel and cord pictures.

The warning sign indicating the location of temporary electrical grounding is a very important safety matter. If the earthing is damaged and not functioning well enough, hundreds of workers at the job site faced risks of electrocution or serious injuries from electric shocks every day.

If you have not seen these sorts of injuries before, you can see them see them at this post, Electric shock injury pictures. If you have seen then, then don’t. Once should be enough. I lose my appetite for food almost a whole day every time I look at those pictures.

The temporary grounding electrode should have also been barricaded for protection from damage, which was also carried out one or two weeks after this photograph was taken.

Later the temporary submain cables on the fence were also provided with some DANGER warning signs.

Picture 2 – Temporary site flood lighting



This flood light was installed on the fence not far from the sub-main cables in Picture 1.

If I remember it correctly, this flood light fixture was 400 watt, IP 65 metal halide.

You can see more photographs of temporary lighting at another post, Temporary lighting installation pictures.

Picture 3 – Temporary electrical panel without earthing connection



This electrical panel was installed to operate a machinery at a very wet condition and outdoor.

The electric panel was very neat and of a high quality.

A brief look inside might not alarm you at all. It did look good.

However, a closer observation revealed something sinister. The panel did not have the electric shock protection at all.

In case some readers may wonder, the machinery supplied by this panel was not an automated machine. It was a manned at the machine itself with the motor near the operator and in a very wet area.

You can read the post here, Electrical panel pictures. There are more pictures of this electric panel there also.

Picture 4 – Burned 13A socket outlet



This is a temporary switched 13A socket out installed on a temporary electrical panel at a construction site.

Notice burn mark around one of the socket pin holes. This is the “LIVE” terminal of the socket.

You would get this mark if you use the socket the way photographed in Picture 2 (check the photo at the post link below). It could have been caused by fire sparks when the live wire was pulled out of the socket without turning off the socket switch.

It could also be caused by fire or heat because the contact between the live conductor and the socket terminal inside was not good enough to handle the current taken by the electric tools being operated.

In any case, this would be a very good source of electrical fires.

This temporary DB was actually installed outside of the new building and there was not really anything that could catch fire. However, if it were inside the building, it would be also a real fire hazard.

Visit this post, Temporary socket outlet pictures, to see more photos of temporary electrical panels and temporary socket outlets.

Picture 5 – A method(?) for a temporary electrical distribution



Would you believe it if I say that the above picture was a distribution system for a temporary electrical supply at a building under construction?

I took the above picture quite a while back. I thought it was interesting.

You can see the rest of the pictures here, Temporary electrical distribution.

Picture 6 - Another temporary electrical panel



I saw the above temporary installation at a new project I just get involved in. So I took some pictures and sent out the following Site Memo:

SITE MEMO:

Dear Sir,

Re: Temporary electricity supply: Electric shock hazards

As I have explained on Saturday last week, please find attached photographs of the temporary electrical cabling.
I believe the photos are self-explanatory. However, I wish to highlight the following points:

1. Many extension cords do not have the grounding cable.
2. The extension cords are laid on the floor along main work traffic. Cables can be damaged leading to exposures of LIVE cables. A few have already been damaged and improperly patched up.
3. Observe that the area is a very wet area. The risks of electrocution here is very high.

I suggest the following action be taken IMMEDIATELY:

1. If possible, the temporary DB is relocated to a more suitable and DRY area.
2. Enforce the rules that all subcontractors run their extension cords at high level along walls or columns.
3. Enforce the rules that all extension cords have a working grounding conductor.

It is my opinion that the present situation is VERY DANGEROUS and a fatal electric shock accident can happen any time.

Regards,

Lee Wan Seng
Resident Electrical Engineer

Visit this post, Temporary electrical cabling, to see the rest of the pictures.

That’s all I have time for today. I will update this post with more pictures soon.

Chiao.

Copyright http://electricalinstallationwiringpicture.blogspot.com Temporary electrical installation pictures