Showing posts with label Extension cords. Show all posts
Showing posts with label Extension cords. Show all posts

Thursday, May 27, 2010

Temporary electrical cabling

Today readers get to see a few pictures of bad practices in the utilization of temporary electrical supply at a building construction site.

Picture 1 – Temporary electrical panel



===== RELATED ARTICLES:  Temporary electrical installation pictures | Temporary electrical installation pictures  |   Temporary Electrical Earthing Pictures  |   Temporary electrical panel and cords pictures   |
===========

I got involved with this new building project since a few weeks ago.

After reporting to work at the construction site, I spent the first few days attending a few meetings and on the fourth day I took my first round of general inspection around the building under construction.

I went out alone on that first inspection, bringing with me my old and cheap Canon digital camera. It was really a cheap camera and that is probably the reason the picture quality here are not so good.

My previous digital camera was much better but it got stolen when my car was broken into.

First things first

The first thing that I look for when starting on a new project site is always the temporary electricity supply equipment and their associated temporary cabling and wiring works.

There can be hundreds of workers are involved during peak period of activities in a building job of a few million dollars.

With a bad temporary supply installation and with most workers being generally ignorant of the dangers of temporary electricity, the risk of fatal electrical accidents is always high.

I did my round and took a few pictures of temporary electrical panels being used, the temporary supply cabling, wiring, and extension cords that were taking supply from temporary panels.

I selected a few of the picture shots that I took and sent it to the Main Contractor’s Project Manager together with the following Site Memo.

You can see a few of the pictures of the temporary electricity supply DB and their cabling works toward the end of this post.

SITE MEMO:

Dear Sir,

Re: Temporary electricity supply: Electric shock hazards

As I have explained on Saturday last week, please find attached photographs of the temporary electrical cabling.

I believe the photos are self-explanatory. However, I wish to highlight the following points:

Many extension cords do not have the grounding cable.

The extension cords are laid on the floor along main work traffic. Cables can be damaged leading to exposures of LIVE cables. A few have already been damaged and improperly patched up.

Observe that the area is a very wet area. The risks of electrocution here is very high.

I suggest the following action be taken IMMEDIATELY:

If possible, the temporary DB is relocated to a more suitable and DRY area.

Enforce the rules that all subcontractors run their extension cords at high level along walls or columns.

Enforce the rules that all extension cords have a working grounding conductor.
It is my opinion that the present situation is VERY DANGEROUS and a fatal electric shock accident can happen any time.

Regards,



Lee Wan Seng
Resident Electrical Engineer

Picture 2 – Temporary electrical cabinet



Picture 2 above shows the overall view of the temporary electrical cabinet where the temporary electric panel is located.

I know that many electrical readers are surprised by the way I accept these equipments and installations.

The temporary panel in the pictures is not what I would use if I am in charge.

Here I was not in charge. I was the resident engineer representing the professional electrical consultant in a design-and-build contract.

In this type of contract, the main contractor is the boss and the paymaster.

And this project was in a “third world country".

We in the construction and engineering consultant industry cannot turn the standard of our construction practices overnight, especially not in the design-and-build or turnkey types of contracts.

What we can do is to set out priorities in an order that can still be implemented on the ground within a particular contract scenario.

In this case, it was an issue of safety of human lives.

Even in this matter of life and death of many human lives, priorities must be set properly so that it can be implemented.

I could have rejected the whole temporary electrical DB and the temporary cabling in the picture.

In many situations, I have done so.

However, in real life situations, political factors are always present and everywhere, especially where there is a lot of money involved. That is the nature of life that I know.

To say it simply, if I rejected the makeshift temporary electrical DB, I would have been kicked out of the project in a matter of a few weeks and the main contractor would have easily found a replacement that would bend to their wills.

Of course I could easily find myself another job, even with much better paychecks and benefits if I want to.

However, nothing good would come out as far as the electrical safety at this construction site is concerned. It may even get worse.

That is why I sent out the above Site Memo.

If the Main Contractor take action as I advised (which they did immediately after receiving the memo) in the above Site Memo, then I would have made a strong improvement. That was a good first step.

The point here is that handling construction issues on the ground has as much to do with diplomacy and PR works as with technical issues.

One has to properly balance a number of top priority matters in order to get things improved enough.

That is a measure of effectiveness of the site supervision team in the real construction world.

Going back to the reason I made this blog, its objective is mainly to share pictures. With this method, I share my experience with the readers. Good experience, and the bad ones.

You will find lots of pictures showing good electrical installations here. You will also find tons of bad installations. I am not recommending anything by showing all these pictures, unless I specifically say so.

As long as readers find some uses from the pictures, then I would have accomplished my purpose by sharing the pictures that I have in this blog.

Enough said. Now let’s get back to the pictures.

Picture 3 – A view of the wet area around the electrical panel



This picture shows one situation was with a wet area around the temporary panel and unsuitable extension cords laying around on the building's ground floor.

From the point of view of safety practices and regulations, I think this real life example has broken about all the relevant codes in the book.

Picture 4 – Damaged extension cord



This shows a closer view of the extension cords laying on the work floor. They have no armor and could be easily be damaged.

A few have been already damaged and improperly patched up.

Picture 5 – Closer view of the repaired extension cables



Picture 6 – One of the portable electric tools



Picture 7 – Extension cords on the floor



Picture 8 – An example of electrical plug without earthing connection



I wish to emphasize a little bit here.

Why do you think the workers did not connect the green earth cable to the plug?

The extension cord already has 3 cables one of which was meant for grounding.

So why such a reluctance to do it?

The reason is almost the same most of the time. The ELCB on the electrical panel may trip if the green earthing cable is connected.

Portable electrical tools used at construction sites are mostly motorized tools (e.g. Drills, grinders, electric hammers, etc).

These tools always have an electric motor underneath the casing.

An electric motor always has a coil that transforms the electrical energy into the mechanical energy that do the work.

That is where the problem comes from.

Motor coils have a tendency to leak electrical voltage. Other moving parts behave similarly also.

The leaked electric voltage (Note: an electric voltage is an electrical pressure much like a water pressure inside a water pipe) would turn into a leakage current if the electric tool is properly earthed or grounded.

The flow of the leakage current would be detected by the ELCB (earth leakage circuit breaker) unit on the electrical panel and the ELCB would trip.

If the grounding conductor is not connected as shown in Picture 8, then the ELCB would not trip. So the worker using the portable electric tool could keep on working.

In another word, frequent trippings of the ELCB is a nuisance to the workers.

That is why they disconnect the green grounding conductor of the extension cord.

But then, without the grounding cable, the worker has zero protection against the risk of electric shock.

By that, I really mean absolutely NO PROTECTION AT ALL AGAINST ELECTRIC SHOCKS.

Picture 9 – Grounding of the temporary supply through the steel wire armor of the multi-core armored distribution cable



That is all I have for today. See you again in the next post.

Copyright http://electricalinstallationwiringpicture.blogspot.com Temporary electrical cabling

Wednesday, April 28, 2010

Electrical socket extension unit

Have you ever wondered how it looks inside the extension unit of electrical power socket? The following few pictures can help you appreciate what is going on inside this piece of common household items.

Picture 1 – The inside view of the electrical socket extension unit


=================
RELATED ARTICLES: Lighting flexible conduitsWeatherproof 13A switched sockets | Metal-clad socket outletsA simple electrical installation | 1- Phase ELCB connection pictures  | Bare fluorescent light pictures  | Recessed down lights installation  | Bollard light pictures  | Light switch installation pictures  | Home wiring pictures  | Electric Meters  | Electrical Grounding Electrode Pictures  | Most Basic Principles of House Wiring | MATV antenna bracket pictures |  Temporary socket outlet pictures | Electrical installation pictures
=================

I think most readers can understand this picture clearly with the labels that I added.

For the absolute beginners that need explanations on what does what in this picture, let me just give brief descriptions.

Extension cord

I guess everyone knows this part. The extension cable has a three-pin plug at the other end of it. It is the plug that you insert into the wall socket.

Look at Picture 7 below to see the complete set of the extension socket and plug.

Extension cables

The extension cable that you see actually has three insulated cables inside it: the LIVE cable, the NEUTRAL cable and the EARTH cable.

Each of the three cables has their own color-coded insulation: Brown for LIVE; Blue for NEUTRAL and Green with yellow stripes for EARTH.

When you work on the connections of these cables, you have to make sure not to connect them in a wrong way.

If you connect in a wrong way, the electrical appliance that takes power from this extension sockets may still work.

For example, you mistakenly swap the connections of the blue and the brown cables.

However, the ON/OFF switch (the red colored piece in Picture 1) is located at the LIVE connection. Therefore, there is still a voltage going to the appliance connected to the socket.

Cable termination screws

There are 3 cables coming from the extension cord. So you have three connection points and therefore 3 connection screws.

The connection screw may seem simple enough, but not using it properly has been the cause of many house fires all over the world. See Picture 2 below for a closer view.

Picture 2 – Cable termination screws



This is one of the biggest problems with house electrical wiring: the electrical parts look simple enough that everybody thinks they can handle it.

Yes, it is easy. But you must know enough about how the electrical components works to be able to handle it SAFELY.

If you do your own wiring, and you happen to replace an extension cord like one in the picture, make sure the connection of the copper conductor to the termination screw is strong and tight.

If the connection is not tight, then connection surfaces between the copper conductor and the screw present a high resistance to the current flow when the electrical appliance is turned on.

This high resistance will cause a high-energy loss at the connection, which is dissipated in the form of heat.

Over time, if the appliance is in operation long enough, the extension socket unit may overheat and become a source of fire.

A combustible material nearby such as a window curtain, old newspapers, even carpets and rugs may catch fire.

That is how a house electrical fire can get started. It is one of the most common cause also.

LIVE and NEUTRAL busbars

Picture 3 below gives a better view of the three busbars.

Picture 3 – Busbar connections



As the cables are connected to the termination screws from the right side, the busbars are connected from the right side.

I know there are readers who are not very familiar with the word “busbar”. So let me just spend a few words on this part.

The purpose of a busbar is similar to electrical cables, which is to carry electric current.

In cables, we normally put insulation over the current carrying conductor. The reason to prevent touching of the conductor with other things and parts nearby.

However, at some places, there is already a very good place allocated to install the current carrying conductor. So the insulation may not be necessary.

The copper conductors inside the cables are flexible. This way it is easier to handle and bend around things.

However, making things flexible from metal materials cost money.

If at certain locations, the flexibility of the copper conductor is not necessary, then why waste money by using the flexible type, right?

Another advantage of using a solid conductor like busbar is that it is easier to make connection to it. In this case, multiple connections need to be made depending on how many socket points are needed.

I think the above description is enough to show what a busbar is.

It is “solid”, so it is a “bar”.

“Bus”? I am not that sure myself exactly why the this word is used here.

All the while, I only guessed that this word is used because in the old days, a “bus” is used to denote a main path, or a main road. That is where you could wait for a transport to go long distance.

You can also get the bus by waiting anywhere along the main road. My guess is that the public did not need to wait at the bus station or the “bus stop”.

That was the “bus transport”. This is the “bus bar”.

You can get power anywhere along the conductor part. There is no need to cut anything, or go to a terminal screw.

I am only guessing here. Your own guess is just as good as mine.

Now let’s go to the next component.

ON/OFF switch

Everybody knows what an ON/OFF switch is. It is exactly what the name says.

But there is one more component related to this on-off switch. It is called the pilot light.

Picture 4 – The pilot light



In picture above, the pilot light is labeled. When the on-off switch of a particular socket unit is switched on, this light turns on.

Trivial as it seems, this feature has a very important safety purpose on an electrical socket.

When the light is on, you know there is power going into your electrical appliance. Even when the appliance is not operating (maybe because the appliance built-in on-off swith has been turned off, or the equipment has a blown fuse), you know the power is there.

It is therefore still dangerous.

The pilot light helps train our habits about safety.

When it is ON, there is DANGER for sure. There is no way we can pretend the switch on the socket is OFF.

The pilot lamp is connected in parallel with the appliance (to be connected). So even when the appliance power cord is broken, the pilot lamp lights up when the socket switch is ON.

The earth connection piece

Please observe in Picture 4 above the connection pieces from all three busbars in side the pin sockets.

Notice that while inside the “LIVE pin socket” and the “NEUTRAL pin socket” the connection to the plugs pins are made using a separate piece, the connection piece inside the “EARTH pin socket” is NOT A SEPARATE PIECE.

Why?

Because it is EXTREMELY IMPORTANT that the grounding connection from the appliance to the electrical grounding system MUST NEVER FAIL.

Therefore, the connection piece for the earth pin is part of the earth busbar.

Both is made from one solid piece of conductor and then bent around to form the earth busbar and the earth contacts (three sets of earth contacts actually, because there are three socket outlets in this socket extension unit).

Picture 5 below shows how the plug pins are inserted into the sockets.

Picture 5 – 13A sockets and a plug



Picture 6 and 7 below just show the whole assembly for readers who need them.

Picture 6 – The cover for the cable termination compartment removed



Picture 7 – The whole 13A socket extension assembly



I will see you again in the next post.

Copyright http://electricalinstallationwiringpicture.blogspot.com Electrical socket extension unit